Boss BV9997BI Installation Manual

PUSHING THE EDGE TRP07882-15 BOSS PRODUCTS A Division of Northern Star Industries, Inc. P.O. Box 787 Iron Mountain MI 49801-0787 www.bossplow.co

Electrical System Wiring Procedure 10 Secure the 9 Pin Molex Connector (G) and wire loom underneath the dashboard. 16. Plug the controller into the

Electrical System Wiring Procedure 11 Figure 23. Vehicle Connections G10148 28. Mount the Black 15 Pin Control Harness Connector to the lower area

Electrical System Wiring Procedure 12 Figure 25. Vehicle Option Connector G10202 31. Locate vehicle option connector. Align the connector so that

Headlight Adapter Installation Procedure 13 Headlight Adapter Installation Procedure Figure 27. Single Headlight Adapter Connections G10149 Note:

Electrical System Wiring Schematic (Plow Side) 14 Figure 29. Electrical System Wiring Schematic (Plow Side) G10271

Electrical System Wiring Schematic (Truck Side) 15 Figure 30. Electrical System Wiring Schemat

Electrical System Wiring Diagram 16 Figure 31. Electrical System Wiring Diagram G10134

RT3 Straight Blade Manifold Wiring Diagrams 17 Figure 32. HYD07090 Standard Duty Manifold Wiring Diagram G10446 Figure 33. HYD07091 Super Duty Man

Hydraulic Power Unit Fill Procedure 18 Hydraulic Power Unit Fill Procedure Figure 34. External Fill – Backside View G10124 Step 1 of the following

RT3 Headlight Aiming Procedure 19 Headlight Aiming Procedure 1. Place the vehicle on a level surface 25 feet in front of a matte-white screen, suc

2 Serious injury or death can result if you do not follow these instructions and procedures which are outlined further within your owner’s manual

Hydraulic Valve Assembly Parts List 20 Figure 37. Straight Blade Manifold with SmartHitch2™ Parts Diagram G10072

Straight Blade Controllers 21 Joystick Control Operating Instructions Figure 38. Straight Blade Control Operation G10154 1. Toggle the ON/OFF swi

Straight Blade Controllers 22 JOYSTICK CONTROL UNIVERSAL MOUNTING KIT MSC04026 Figure 39. Joystick Control Universal Mounting Kit Components G10109

Straight Blade Controllers 23 Control Operating Instructions Figure 40. Straight Blade Control Instructions G10366 ON/OFF: Push the ON/OFF switch

Straight Blade Controllers 24 Control Mounting Instructions Figure 41. SmartTouch2TM Mounting Hardware G10311 1. Remove the Swivel Mount and Ta

Troubleshooting Guide 25 Troubleshooting Guide Glossary of Problems: 1. Pump motor does not run. 2. Pump continues to run with switch in neutral.

Troubleshooting Guide 26 PROBLEM DIAGNOSTIC CHECK RESULT Test power to the control box by checking voltage between black wire and ground at the whit

Troubleshooting Guide 27 PROBLEM DIAGNOSTIC CHECK RESULT Check that power/ground cables and control cable are connected properly. Connect. Check wi

Troubleshooting Guide 28 PROBLEM DIAGNOSTIC CHECK RESULT 8. Blade angles too easily while plowing. Pressure relief valve pressure set too low. See a

Troubleshooting Guide 29 PROBLEM DIAGNOSTIC CHECK RESULT Make sure controller is staying in the FLOAT position. If controller comes out of FLOAT whe

Snowplow Mounting Procedure 3 Figure 1. Mounting Procedures MSC04607

Recommended Pushbeam Height 30 Figure 42. Recommended Pushbeam Height G10436 Recommended Bolt Torque Figure 43. Recommended Bolt Torque G10410

Snowplow Assembly Procedure 4 Snowplow Assembly Procedure Note: This manual is used for the assembly of all BOSS Trip-Edge Plows. Part numbers and i

Snowplow Assembly Procedure 5 Note: Do not over tighten angle cylinder mounting bolts. Mounting bolts should allow angle cylinder to move vertically

Snowplow Assembly Procedure 6 Figure 8. Connecting Hose G10120 16. Remove the plug from the top end of Lift Cylinder (41). 17. Attach one end of

Snowplow Assembly Procedure 7 Figure 11. Headlight Mounting Assembly G10115 20. Check that MSC09058 End Cap (79) is properly inserted into LBA1111

Electrical System Wiring Procedure 8 Electrical System Wiring Procedure Before starting any Electrical Wiring Procedure make sure that the engine

Electrical System Wiring Procedure 9 Figure 19. Connecting Park and Turn G10143 Note: Some trucks require a turn signal relay kit. 7. Connect th